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👃 From Toilet Troubles to National Impact: The Unlikely Journey of E-Nose

Writer: Robin TommyRobin Tommy

AI Generated Image
AI Generated Image

Ever wonder why some of the most impactful innovations emerge from the most unlikely places? 🤔 Our story begins in the most unexpected location—a persistently malodorous restroom at TCS Trivandrum.


The Problem No One Wanted to Discuss


Despite being cleaned every two hours, the facility struggled with odor issues due to high trainee traffic. Rather than accepting this as an unsolvable problem, we asked ourselves: "What if the toilet could tell us when it needed attention?"


This seemingly mundane challenge sparked what would eventually become a breakthrough in electronic olfaction technology with far-reaching applications.

TCS E-Nose Video

🔬 T-Nose: The Humble Beginning


In 2017, we implemented our first prototype—affectionately dubbed "T-Nose" (Toilet Nose). The system was elegantly simple: a red/green indicator light coupled with automated notifications to the maintenance team when specific odor thresholds were detected. Our sensors could reliably detect volatile compounds at concentrations of 5-10 parts per million (ppm), sufficient for practical applications in facility management. Thanks to Reji Nair , FMP® and Shaju S from admin team supporting us with the journey.


But the real surprise came from the data. We discovered that the gas combinations varied significantly across different seasons and temperature conditions—with key volatile compound levels fluctuating by 15-25% between summer and monsoon seasons! 


📊 What started as a practical solution to a maintenance issue revealed fascinating patterns that hinted at much broader applications.


💡 From Maintenance Tool to Innovation Platform


This initial success triggered our curiosity—if we could detect and categorize bathroom odors, what else could we analyze? With this question, the E-Nose was born.


The expanded system leveraged an array of specialized gas sensors and neural network models to identify substances and quantify odor intensity with approximately 85% accuracy in controlled environments. Our team, particularly inspired by Rishin Raj who had explored similar concepts during his bachelor's studies, set out to create algorithms that could effectively simulate the human olfactory system's remarkable ability to distinguish between thousands of different scents.


🚀 Commercial Applications Emerge


The technology quickly found commercial applications:


  • Freshness detection for perishable goods in retail (reducing waste by approximately 15%)

  • Supply chain validation for shipping containers (improving compliance monitoring)

  • Quality control for aged beverages (with strong correlation to expert human testers)


Each new use case refined our technology and expanded our understanding of electronic olfaction's potential in the global flavor and fragrance market, which according to industry reports is valued at over $20 billion.


🌱 A National Impact: The Onion Price Crisis


The true breakthrough came during discussions with a social enterprise team addressing India's volatile onion prices. Conventional wisdom attributed price spikes to scarcity, but the actual culprit was often damage-related waste—with post-harvest losses estimated at 25-30% of total production according to agricultural research.

AI Generated Image
AI Generated Image

When onions begin to spoil, they release distinctive sulfur compounds—a perfect application for our E-Nose technology. The system was redesigned to detect these compounds in warehouse storage facilities, enabling preventive action before widespread damage occurred.


The impact was significant: more stable onion prices across India, with measurable reduction in price volatility unrelated to natural disasters. A solution that began with a troublesome toilet had evolved into a technology supporting a staple food's economic stability and protecting the livelihoods of millions of onion farmers across the country. 


🧪 The Science Behind E-Nose

At its core, our patented E-Nose technology:


  1. An olfactory product

  2. Detects and extracts smell characteristics by identifying the product's headspace volatile organic compounds (VOCs)

  3. Compares these characteristics against a database of over 3,000 training samples

  4. Employs multi-layered neural network models to generate comprehensive reports on: Product identification, Product status (consumable/non-consumable), Age estimation for perishables, and Decay indexing on a standardized scale


This methodology provides quantitative analysis that traditional electronic sensing systems couldn't achieve—addressing longstanding challenges of unstable results and erroneous outputs that previously limited practical applications in real-world conditions.

📝 From Problem to Patent


Our journey from a practical workplace solution to patented technology exemplifies innovation at its best—identifying everyday problems and developing solutions with far-reaching impact. The E-Nose technology now holds patents in both the United States and India, validating years of research and refinement across thousands of testing hours.


✨ A Testament to Purpose-Driven Innovation


This story illustrates how innovation thrives at the intersection of passion, scientific inquiry, and social purpose. What began as a simple attempt to improve workplace conditions evolved into a technology that strengthens India's food security infrastructure and could potentially help address global food waste, which according to the UN Food and Agriculture Organization amounts to approximately 1.3 billion tonnes annually.


The E-Nose journey reminds us that transformative innovation can emerge from addressing the most mundane challenges, especially when approached with curiosity and persistence.


 

What everyday problems do you see that might contain the seeds of the next breakthrough innovation? 


Where could electronic olfaction technology make an impact in your industry? Share your thoughts in the comments below. 👇


Thanks to Tata Consultancy Services - Research Tata Group, Tata Consultancy Services, Dinesh P Thampi, Reshmi Ravindranathan, Hima Maria Jose, Aswathy S Krishna, Rohan Vardekar, Georgekutty Johny, Rajesh Gopinathan, N. Chandrasekaran, Anita Nanadikar, Anil Sharma, Rinu Michael for making this a reality.


 
 
 

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©2024 by Robin Tommy - Inspiring the Change Journey. 

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